Hot Asphalt Recycling System

Hot Asphalt Recycling System

E-MAK is a completely domestic and national company. It offers quality in European Standards. For this reason, it has determined to offer its customers the best products with the most accurate service as a company policy. Especially asphalt plant is one of the leading brands of the country in its field.

RATech Hot Asphalt Recycling System can perform a bituminous foundation works by adding aggregate, bitumen, and anti-aging to RAP material without the need for an asphalt plant. Thus, RATech capacity is added to the asphalt plant capacity, and the capacity of the facility increases by 100%. The RAP material is weighed with a weighing system and added to the mixture. Thanks to its special mixer, 45 seconds for a bituminous foundation. It has the opportunity to make a mixture, to add additional bitumen with the bitumen scale on the mixer, to dose powder or solid anti-aging additives.

Hot Asphalt Recycling Systems

In the RATech system, it is ensured that the RAP material to be heated is dragged on fixed floors with carrier pallets to prevent adhesion, so the adhesion of the material to the walls is prevented. To produce asphalt for binder and wear layers, RAP material in RATech mixer for an additional 45 seconds. Can do dosing with more mixing and anti-aging. Since the vertical elevator carries cold RAP material, there is no adhesion problem.

Up to 70% of recycling material can be added to parallel flow drum systems. It is a very good solution for hot recycling systems. Parallel drum recycling systems are one of the systems widely used all over the world. Up to 70% of recycling material can be processed with the parallel flow drum system equipped with a specially developed burner. The fin design inside the drum, which prevents direct contact of the recycled material with flame and enables effective heating, is of particular importance. The recycled material is weighed with a precision weighing system and after it is heated, it is transferred to the mixer through an insulated hopper.

Indirect heating of the material reduces the total energy required for the plant. This production process, which is highly efficient in terms of energy, ensures that the energy consumption of the facility is less.

The burner can move automatically on its wheels depending on the working condition. This system has been developed to prevent the components inside the burner from being damaged after ignition. Due to the chimney effect and the associated hot air rising from the RAP dryer drum, the burner cannot be protected without this compartment. When the burner is restarted, the chamber moves out and the whole unit starts up again.

E-MAK asphalt plants are produced following the EU directives, Machinery Safety Directive 2006/42 / EC, Electromagnetic Compatibility Directive 2004/108 / EC, and Low Voltage Directive 2006/95 / EC and the EN Standards referred to by these directives and CE mark holds. Additionally, E-MAK has the certificates of EAC - Eurasia Declaration of Conformity, ISO 9001 Quality Management System, and ISO 14001 Environmental Management System.

Hot Asphalt Recycling System

The Competitive Edges of Hot Asphalt Recycling Systems:

  • RATech can perform bituminous foundation works by adding aggregate, bitumen, and anti-aging to RAP material without the need for an asphalt plant. Thus, RATech capacity is added to the capacity of the asphalt plant, and the capacity of the plant increases by 100%.
  • The rap material was added to the mixture by weighing it with a weighing system.
  • 45 seconds for a bituminous foundation with its special mixer. It has the opportunity to make a mixture, to add additional bitumen with the bitumen scale on the mixer, to dose powder or solid anti-aging additives.
  • In the RATech system, since the RAP material to be heated is dragged on fixed floors with carrier palates to prevent adhesion, the material is prevented from adhering to the walls.
  • Mix RAP material in RATech mixer for an additional 45 seconds to produce asphalts for binder and wear layers. It provides the possibility of dosing with more mixing and anti-aging. Thus 45 sec. Within the first batch period (45 + 25 seconds), 70 seconds in total It provides the opportunity to mix.
  • Since the vertical elevator carries cold Rap material, there is no adhesion.